Valve & fluid control
Ball Valve Automatic Assembly Machine
Robot- and vision-assisted valve-body loading, automatic assembly and finished-product tray stacking with optional MES connectivity.
Production challenge
High-speed assembly needs reliable valve-body presentation, flexible robot picking and orderly tray logistics without adding manual handling between operations.
Dading solution
A FANUC multi-joint robot and dual-vision loading system feed the automatic assembly process, while empty and finished trays are stacked and transferred automatically. MES connectivity can exchange orders and production data.
System in operation
See the assembly sequence in operation.
Project footage showing vision-guided robot loading, controlled valve assembly, quality release and tray handling.
Project media gallery
Explore machine and product details in the gallery.
System sequence
Production sequence: Ball Valve Automatic Assembly Machine
Fully automatic valve-body handling and assembly with structured tray logistics and one-person supervision.
- 01Empty-tray feed
- 02Vision localisation
- 03Robot loading
- 04Valve assembly
- 05Quality release
- 06Tray stacking
Engineering priorities
The details that protect output and quality.
The final machine architecture is confirmed against customer samples, drawings, applicable standards and the agreed acceptance protocol.
Dual-vision loading
Two vision functions support valve-body localisation and reliable robot pickup.
3.8-second body feed
The catalogue records a 3.8-second valve-body feeding operation inside the five-second line cycle.
Automatic tray logistics
Empty tray feeding, product placement and finished-tray stacking are integrated.
MES-ready controls
The system can receive production orders and upload real-time production information.
Documented reference configuration
Proven figures. Custom final design.
Catalogue figures below describe Dading’s documented reference system. Final cycle, test accuracy, footprint, staffing and equipment brands are confirmed against your product during concept engineering and FAT definition.
- Catalogue cycle time
- 5 seconds per piece
- Catalogue output
- Up to 700 pieces per hour
- Valve-body feeding
- FANUC robot with dual vision; 3.8-second feed operation
- Material flow
- Automatic empty-tray feed and finished-tray stacking
- Machine dimensions
- 5.7 × 4.6 × 2.3 m (L × W × H)
- Factory integration
- MES order, production-data and AGV interfaces available
Define your version
What Dading confirms with your engineering team.
- Valve-body presentation and tray design
- Assembly component tolerances
- MES data protocol
- AGV or manual logistics interface
Discuss your project
Discuss a system built around your part.
Share your part drawings, target output and quality requirements. Our engineering team will help define the right automation concept.
Discuss your project