Plumbing & water
Flexible Hose Assembly & Test Machine
A connected two-machine system for hose, joint and cap assembly with servo-controlled clamping and four-station pressure testing.
Production challenge
Flexible hoses and multiple end-fitting combinations make repeatable clamping difficult, while pressure-test time can become the bottleneck in a compact assembly cell.
Dading solution
Two connected machines combine automatic joint and cap feeding with servo-synchronised clamping and a four-station air-pressure test section. The operator loads only the hose body.
System in operation
See the system in operation.
Project footage of the flexible hose assembly and test system.
Project media gallery
Explore machine and product details in the gallery.
System sequence
Production sequence: Flexible Hose Assembly & Test Machine
Stable connection dimensions and balanced pressure-test time across multiple joint and cap variants.
- 01Manual hose loading
- 02Joint feeding
- 03Cap assembly
- 04Servo clamping
- 05Four-station test
- 06Result sorting
Engineering priorities
The details that protect output and quality.
The final machine architecture is confirmed against customer samples, drawings, applicable standards and the agreed acceptance protocol.
Servo-synchronised clamping
Controlled mechanics stabilise clamp size and connection consistency.
Four-station testing
Parallel air-pressure stations balance the required test duration with line output.
Variant compatibility
The feeding and assembly concept can cover different joint and connection-cap types.
Two-machine layout
Assembly and testing are connected while keeping the system compact and serviceable.
Documented reference configuration
Proven figures. Custom final design.
Catalogue figures below describe Dading’s documented reference system. Final cycle, test accuracy, footprint, staffing and equipment brands are confirmed against your product during concept engineering and FAT definition.
- Catalogue cycle time
- 5 seconds per piece
- Catalogue output
- Up to 700 pieces per hour
- Manual input
- Hose body loading
- Automatic scope
- Joint/cap feeding, clamping and four-station testing
- Machine dimensions
- 5.8 × 3.4 × 2.4 m (L × W × H)
- Changeover
- Configured for the agreed joint and cap family
Define your version
What Dading confirms with your engineering team.
- Hose construction and length
- Joint and cap variants
- Clamp dimension tolerance
- Air-pressure test standard
Discuss your project
Discuss a system built around your part.
Share your part drawings, target output and quality requirements. Our engineering team will help define the right automation concept.
Discuss your project