Valve & fluid control

Ball Valve Handle Assembly Line

A fully automatic handle-assembly line with preconfigured accessory feeding and rapid tooling changes for two ball-valve specifications.

Production challenge

Two ball-valve specifications must share one line without long mechanical changeovers or duplicated accessory-feeding equipment.

Dading solution

Dading uses preconfigured accessory feeders and pull-out locating pins so the line can switch between two compatible valve specifications while keeping automatic machine-to-machine transfer.

System in operation

See the assembly sequence in operation.

Project footage showing component feeding, positioning, handle assembly, fastening and automatic transfer.

System sequence

Production sequence: Ball Valve Handle Assembly Line

A compact, operator-light line producing up to 700 assembled ball valves per hour.

  1. 01Accessory feeding
  2. 02Valve positioning
  3. 03Stem components
  4. 04Handle assembly
  5. 05Nut fastening
  6. 06Automatic transfer

Engineering priorities

The details that protect output and quality.

The final machine architecture is confirmed against customer samples, drawings, applicable standards and the agreed acceptance protocol.

Dual-specification platform

One line supports two ball-valve sizes when the nut, gasket and stem architecture is shared.

Prepared accessory feeding

Feeding routes for both product variants are configured in advance to shorten changeover.

Pull-pin tooling

Positioning fixtures use removable locating pins for fast, repeatable replacement.

Automatic transfer

Products move between stations without operator handling or intermediate storage.

Documented reference configuration

Proven figures. Custom final design.

Catalogue figures below describe Dading’s documented reference system. Final cycle, test accuracy, footprint, staffing and equipment brands are confirmed against your product during concept engineering and FAT definition.

Catalogue cycle time
5 seconds per piece
Catalogue output
Up to 700 pieces per hour
Product range
Two compatible ball-valve specifications
Changeover
Preset feeders and pull-out locating pins
Machine dimensions
6.2 × 4.3 × 2.3 m (L × W × H)
Operation
Fully automatic inter-station transfer

Define your version

What Dading confirms with your engineering team.

  1. Valve size and shared component matrix
  2. Handle and nut variants
  3. Incoming component presentation
  4. Required changeover target

Discuss your project

Discuss a system built around your part.

Share your part drawings, target output and quality requirements. Our engineering team will help define the right automation concept.

Discuss your project
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