Precision components

Worm Gear Assembly & Inspection Machine

Automatic tray loading, multi-point grease application, controlled worm-gear assembly and combined vision/electronic inspection.

Production challenge

Worm shafts, bearings and small transmission parts require controlled tray handling, precise grease placement and reliable confirmation that every component has been assembled correctly.

Dading solution

Standard trays feed the worm shaft automatically. Vision checks the flat bearing, grease is applied at multiple controlled points, and electronic inspection verifies key dimensions before finished parts are returned to ordered trays.

System in operation

See the system in operation.

Project footage of the worm gear assembly and inspection machine.

System sequence

Production sequence: Worm Gear Assembly & Inspection Machine

A five-second assembly cycle with ordered tray output and multiple in-process quality controls.

  1. 01Tray loading
  2. 02Bearing inspection
  3. 03Grease dosing
  4. 04Controlled assembly
  5. 05Electronic inspection
  6. 06Tray unloading

Engineering priorities

The details that protect output and quality.

The final machine architecture is confirmed against customer samples, drawings, applicable standards and the agreed acceptance protocol.

Ordered tray logistics

Worm shafts enter and finished products leave in standard trays for stable part handling.

Bearing vision check

A camera confirms that the flat bearing meets the required visual criteria.

Multi-point grease dosing

Solid grease is applied at defined locations within the assembly sequence.

Electronic dimensional check

Multiple inspection points verify the finished assembly before release.

Documented reference configuration

Proven figures. Custom final design.

Catalogue figures below describe Dading’s documented reference system. Final cycle, test accuracy, footprint, staffing and equipment brands are confirmed against your product during concept engineering and FAT definition.

Catalogue cycle time
5 seconds per piece
Catalogue output
Up to 650 pieces per hour
Material handling
Automatic standard-tray loading and unloading
Process
Assembly with multi-point solid-grease dosing
Inspection
Vision and electronic dimensional verification
Machine dimensions
3.4 × 2.2 × 2.2 m (L × W × H)

Define your version

What Dading confirms with your engineering team.

  1. Tray and component datum design
  2. Grease specification and dose
  3. Bearing acceptance criteria
  4. Electronic measurement tolerances

Discuss your project

Discuss a system built around your part.

Share your part drawings, target output and quality requirements. Our engineering team will help define the right automation concept.

Discuss your project
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